CAD: mass production
Try to get lose of the Diy idea. The main principle has to be the same but the form of the part can be totaly different.
Now to many stiffness ribs. Maybe try 1 part. Think about the unloading. But better because there is just need to use one mold.
Use of the flexible part. connect with a snap connection. Possible materials: TPE or rubber.
middel production.
What is the max production of the parts? maybe possible as an mass production technique. Use sheet metal method in CAD. easy to unfold. In the 2D sketch you need the unfolded part.
compare price to the injection molding.
Connection part.
The way of holding the tools is ok. Think about the price of some parts. and the standarisation of the connection part.
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